Federal Brace applies its many years of expertise and knowledge in the design and manufacturing of our countertop supports. We have selected the best materials and manufacturing processes to ensure that a finished Federal Brace counter bracket is suitable to hold up your beautiful countertop.

Federal Brace countertop brackets are designed for heavy loads. In all instances, our countertop braces are designed with max support in mind in order to provide you with a durable bracket. Although our brackets are the heaviest in the industry, our talented designers have integrated aesthetics that will enhance even the finest kitchen, bathroom, or commercial space.

 

The following standards are used in designing and manufacturing all Federal Brace countertop brackets:

**Note: specifics and/or application requirements may vary among some brackets within the Federal Brace inventory. For design characteristics of each individual support, refer to the individual product page for that item.

Quality Certification:	All parts are manufactured to ISO 9001:2008 standards
Country of Production:	United States of America
Material Used:	304 Stainless Steel
	1008 Cold Rolled Steel (Raw)
Material Thickness:	¼" – Generally 2x thicker than brackets found in hardware retailers
Holes Specification:	Straight Holes to accommodate ¼” screws or bolts
Bracket Width:	2” flange width
	All corners radius (curved) to avoid sharp points

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Countertop Support Material:

All recommendations here assume a material of A36 steel. If a weaker material is used, it is recommended that concessions be made in terms of size or number of supports to account for the weaker material.

Countertop Support Thickness:

All weight-bearing countertop support brackets are recommended to be made to a minimum thickness of 7 gauge (.1793") in the gusseted configuration and 1/4" thickness in the nongusseted configuration.

Countertop Support Width:

Countertop brackets actively supporting a countertop application may vary significantly in design and specifications. However, it is recommended that the supporting flange directly under the countertop surface be no less than 1.5" in width.

Countertop Support Flange Length:

It is recommended that the countertop support bracket selected for a particular application have a top flange length (flange directly under the countertop surface) that extends to within 4" of the end of the counter.

It is also recommended that the top flange not extend past twice the length of the down flange (flange extending down the support structure in a standard countertop bracket configuration. In instances where additional support is being added along the top flange length, such as an application using cabinet strap brackets, would be exceptions to this recommendation.

Countertop Support Holes:

Holes cut or drilled into the countertop support bracket may or may not be countersunk. Regardless of the treatment of holes, the diameter of the hole placed in a countertop support bracket should be determined in such a manner to provide for an adequate sized fastener to be able to be used for fixing the countertop support to the support structure. Holes in countertop brackets should not exceed 2/3 of the size of the flange width in which they are placed. Holes should not be drilled in a position on the flange as to interfere with the outer edge of the support bracket or cause significant weakness in the flange material to tear away from the fastener.

Distances between holes on down flanges of countertop brackets attached to the support structures should not exceed 12". A minimum of 2 holes is recommended in any supporting flange of a countertop bracket attached to the support structure. Holes may or may not be placed in the top flange based upon application.

**Note: While Federal Brace provides this information as a helpful guideline for recommendations of countertop support bracket design, it is not intended to be engineering documentation. When designing countertop support for a specific application, Federal Braces highly suggests consulting a design engineering professional.

When designing and manufacturing a Federal Brace support bracket, we strive to take into account all factors affecting the use and appearance of the bracket. Our goal is to ensure that our products’ strength and load-bearing capacities exceed your expectations. While working to create outstanding structural value, we also make sure that our finished supports meet the standard of elegance and quality that you have come to expect from the Federal Brace brand.

On all two-piece gusseted brackets, it is important to note that the gusset itself is bearing the compression load from the countertop and the weight placed upon it. Even if the gusset were not welded into place these brackets function to support the stated 500 pounds carrying capacity. We design the brackets with a ½ inch fillet weld at the joint between the support flange and gusset to provide added strength.

Note that there may be a very slight visible interstice at the joint of the gusset and flanges. This slight space does not compromise the structure of the bracket or has any significant impact on the functional support provided by the bracket. However, from an appearance standpoint more welding in this area would mean more heat applied to the metal and more heat will result in greater discoloration on the visible parts of the brackets. We work in our manufacturing process to limit any unnecessary impact on the material so that your finished support bracket has the best possible appearance.

According to the American Welding Society (AWS)standards, a ½ inch fillet weld can withstand an ultimate load of 1,200 pounds. This fillet weld is calculated to resist at least a 600-pound shear force across the weld. Federal Brace uses this ½ inch fillet so that the bracket is built as strong as possible while limiting any discoloring or compromising of our brackets’ aesthetic value. At Federal Brace, we strive to always deliver beautifully crafted confident supports.